3M Earplug Lawsuit Update

3M will pay $6 billion to settle nearly 260,000 lawsuits over defective military earplugs linked to hearing loss, with most claimants receiving payouts by spring 2025.
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Key Takeaways

  1. $6 Billion Settlement Approved: 3M has agreed to a $6 billion settlement to resolve claims that its Combat Arms Earplugs caused hearing loss and tinnitus in U.S. military personnel, with payments beginning in January 2024 and continuing through 2029.
  2. High Participation and Ongoing Payouts: Over 99% of eligible claimants have opted into the settlement, and most are expected to receive their base awards by spring 2025.
  3. No Admission of Liability: 3M has not admitted wrongdoing but has agreed to the settlement to resolve nearly 260,000 lawsuits, making this one of the largest product liability settlements in U.S. history.

Overview of the 3M Earplug Lawsuit

The 3M earplug lawsuit is one of the largest mass tort actions in recent U.S. legal history. The litigation centers on Combat Arms Earplugs, Version 2 (CAEv2), which were supplied to the U.S. military by 3M. Plaintiffs allege that these earplugs were defectively designed, leading to hearing loss and tinnitus among thousands of service members. The lawsuits were consolidated into a multidistrict litigation (MDL) in the Northern District of Florida, overseen by Judge M. Casey Rodgers (FLND 3M Products Liability Litigation).

The scale of the litigation is unprecedented, with nearly 260,000 claims filed. The settlement, reached in August 2023 and approved by 3M’s board, is intended to resolve the vast majority of these claims.


Background: The Combat Arms Earplugs and Allegations

Product at Issue

The Combat Arms Earplugs, Version 2 were dual-ended earplugs designed to protect military personnel from loud noises while allowing them to hear commands. Plaintiffs allege that the earplugs were too short to be properly inserted into the ear canal, which could allow damaging sounds to bypass the protection.

The core allegations are that 3M and its predecessor, Aearo Technologies, knew about the design defects but failed to warn the military or users. Plaintiffs claim this led to widespread hearing loss and tinnitus among service members who relied on the earplugs during training and combat.

In addition to personal injury claims, a whistleblower lawsuit under the False Claims Act accused 3M of knowingly selling defective earplugs to the U.S. government. This resulted in a separate $9.1 million settlement (U.S. Department of Justice Press Release).


The Settlement Agreement

Terms and Timeline

On August 28, 2023, 3M’s board approved a $6 billion settlement to resolve the claims. The settlement includes $1 billion in cash payments and additional payments structured through 2029. The agreement is contingent on participation thresholds, which have been overwhelmingly met, with over 99% of eligible claimants opting in (3M Investor Relations).

Payment Process

Payments to eligible veterans and service members began in January 2024. The settlement administration is managed by BrownGreer PLC, which is responsible for processing and validating claims (BrownGreer Case Study). Approximately 93% of claimants are expected to receive their base settlement awards by spring 2025.

Eligibility

To qualify for compensation, claimants must demonstrate that they used the defective earplugs during their military service. The settlement covers both hearing loss and tinnitus claims.


Litigation History and Key Developments

Multidistrict Litigation (MDL)

The lawsuits were consolidated in the Northern District of Florida as MDL No. 2885. This allowed for coordinated pretrial proceedings and bellwether trials to help shape the direction of the litigation (FLND 3M Products Liability Litigation).

Bellwether Trials

Several bellwether trials were held to test the strength of the plaintiffs’ claims. Notably, a jury awarded $7.1 million to three service members in one of the early trials (Oppenheim Law Update). These verdicts put significant pressure on 3M to negotiate a global settlement.

Dismissals and Participation

As part of the settlement process, courts have dismissed around 41,000 claims that did not meet eligibility requirements or failed to provide necessary documentation (Levin Law). Still, the vast majority of claimants have remained eligible and are participating in the settlement.


Financial Impact and Payouts

Settlement Structure

The $6 billion settlement is structured to provide both immediate and future payments. The average payout per plaintiff is estimated at $3.59 million, though individual awards vary based on the severity of injury and supporting evidence (Miller & Zois). The settlement is designed to be comprehensive, covering all claims in the MDL and related state court actions.

Legal fees for plaintiffs’ attorneys are expected to total over $540 million, reflecting the complexity and scope of the litigation (Reuters Legal Fee Tracker).


Ongoing Administration and Future Outlook

Settlement Administration

BrownGreer PLC is overseeing the administration of the settlement, including claim validation, payment distribution, and resolution of any disputes. The process is expected to continue through at least 2029, as payments are made in installments (BrownGreer Case Study).

Impact on Veterans and the Military

The settlement is seen as a significant step toward compensating veterans and service members who suffered hearing loss or tinnitus. It also serves as a cautionary tale for manufacturers of military equipment regarding product safety and transparency.

The 3M earplug litigation is being closely watched by the legal industry as a benchmark for mass tort settlements. The scale of the claims and the financial commitment by 3M highlight the potential risks for companies facing product liability lawsuits (YouTube - Legal Analysis).


Frequently Asked Questions

Is the settlement final?

The settlement agreement has been approved and is moving forward, but payments and claim resolutions will continue through 2029. The process is ongoing and subject to court oversight.

Does 3M admit liability?

No. 3M has not admitted liability or wrongdoing. The settlement is a financial resolution to address the claims.

How do claimants receive payment?

Eligible claimants who registered and provided documentation are receiving payments through the settlement administrator, BrownGreer PLC. Most base awards are expected to be paid by spring 2025.



Conclusion

The 3M earplug lawsuit represents a landmark in product liability litigation, both in terms of the number of claimants and the size of the settlement. While 3M has not admitted liability, the $6 billion settlement provides a path to compensation for thousands of veterans and service members affected by hearing loss and tinnitus. The settlement process is ongoing, with most payments expected by 2025 and final resolution anticipated by 2029. Legal professionals and claimants should continue to monitor official sources for updates as the administration continues.


Disclaimer: This guide is for informational purposes only and does not constitute legal advice. The 3M earplug lawsuit is an active and evolving matter; information provided here is based on current public sources and may change as new developments arise. For specific legal advice, consult a qualified attorney.

About the author
Von Wooding, Esq.

Von Wooding, Esq.

D.C. licensed attorney Founder at Counsel Stack

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